Explore every capability of CorrosionAI — from real-time monitoring dashboards and predictive analytics to native SCADA integration, automated compliance reporting, and enterprise-grade security. Engineered for >95% accuracy (R² >0.95, MAE 0.018 mm/yr, MAPE 4.2%) in under 60 seconds.
Gain full visibility into your asset health with an interactive, GIS-enabled dashboard that consolidates sensor data, risk scores, and corrosion trends in a single pane of glass — updated in real time.
Visualize every monitored asset on an interactive geospatial map. Color-coded risk overlays let you identify hotspots instantly across pipelines, vessels, and facilities.
Ingest data from corrosion probes, UT thickness gauges, ER probes, and IoT sensors in real time. Automatic data normalization ensures consistent readings across heterogeneous sensor fleets.
Each asset receives a continuously updated risk score combining corrosion rate, remaining wall thickness, operating conditions, and historical trends — powered by our physics-informed AI models.
Compare current corrosion behavior against months or years of historical data. Overlay inspection records, maintenance events, and process upsets to identify root causes quickly.
Go beyond monitoring. CorrosionAI forecasts corrosion progression 1-20 years into the future using physics-informed Bayesian models, delivering >95% accuracy with calibrated uncertainty intervals.
Project remaining useful life from 1 to 20 years with calibrated confidence intervals. Plan capital expenditures and turnarounds with data-driven precision instead of conservative assumptions.
Every prediction includes full probability distributions — not just point estimates. Know the 5th, 50th, and 95th percentile outcomes so you can make risk-informed decisions with confidence.
Simulate the impact of changing process conditions — temperature swings, CO₂ partial pressure changes, inhibitor dosing adjustments — and see how each scenario affects projected corrosion rates.
CorrosionAI separates contributions from CO₂ corrosion, H₂S-induced cracking, microbiologically influenced corrosion (MIC), and erosion-corrosion, giving engineers actionable mechanism-level insight.
Connect CorrosionAI to your existing control systems in 2-4 weeks with native connectors for the industry's most widely deployed SCADA and historian platforms — no middleware required.
Pre-built, certified connectors for OSIsoft PI, Honeywell PHD, GE Proficy, AspenTech IP.21, Wonderware, and OPC-UA. Plug in and start ingesting data without custom development.
For non-standard systems, our OPC-UA gateway and RESTful API (OpenAPI 3.0 compliant) provide a universal integration layer. Supports polling, subscription, and event-driven data models.
Built-in data validation detects gaps, spikes, flatlines, and frozen values. Automatic interpolation and flagging ensure your models train and predict on clean, trustworthy data.
Push CorrosionAI risk scores, alerts, and recommended actions back into your SCADA/DCS for operator visibility without switching screens. Supports write-back to tags and alarm systems.
Generate audit-ready reports aligned to international standards in minutes, not weeks. CorrosionAI automates documentation, traceability, and explainability so your team can focus on engineering — not paperwork.
Automated remaining-strength calculations for corroded pipelines following ASME B31G / Modified B31G methodology. Reports include all required inputs, assumptions, and safety factors.
Risk-Based Inspection planning with quantitative probability and consequence calculations per API 580/581. Auto-generates inspection plans, intervals, and priority rankings.
Piping inspection management aligned to API 570 requirements. Tracks minimum required thickness, corrosion rates, and next inspection dates automatically.
Preparation and installation of coupons and interpretation of coupon data per NACE SP0775. CorrosionAI cross-validates AI predictions against coupon measurements for continuous model calibration.
Every prediction is accompanied by SHAP values and attention maps that show which input variables drove the result. Auditors and regulators can trace any output back to its physical drivers.
Export comprehensive PDF or Excel reports with a single click. Includes trend charts, risk matrices, inspection recommendations, and full audit trail — ready for regulatory submission.
Eliminate alert fatigue with physics-aware anomaly detection that distinguishes real corrosion threats from sensor noise. CorrosionAI delivers an 80%+ reduction in false positives compared to threshold-based systems.
Our models understand the physics of corrosion — so they flag genuine anomalies (unexpected rate acceleration, pitting initiation) while ignoring sensor noise, process transients, and measurement drift.
Detect H₂S at 10 ppm — 5x more sensitive than traditional sensors that require 50+ ppm. Early detection of sour corrosion conditions prevents catastrophic sulfide stress cracking events.
Define complex alert rules combining corrosion rate thresholds, rate-of-change limits, cumulative damage indices, and process condition windows. Supports AND/OR/NOT logic with time delays.
Route alerts to the right people at the right time. Define escalation chains with automatic promotion if an alert is not acknowledged within configurable SLA windows.
CorrosionAI is built for the most security-sensitive industrial environments. SOC 2 Type II certified, AES-256 encrypted, and compliant with NERC CIP and IEC 62443 — deployed however your organization requires.
Independent third-party audit of our security controls, availability, processing integrity, confidentiality, and privacy. Annual recertification ensures continuous compliance.
All data encrypted at rest (AES-256) and in transit (TLS 1.3). Customer data is logically isolated with per-tenant encryption keys managed through an HSM-backed key management system.
Granular RBAC with support for LDAP/Active Directory and SAML 2.0 SSO integration. Define permissions at the asset, site, region, or organization level with full audit logging.
Every user action, model prediction, configuration change, and data access event is logged with tamper-proof, immutable audit records. Supports export to SIEM platforms for centralized security monitoring.
Full deployment within your data center behind your firewall. Air-gapped option available for classified or highly sensitive environments. You retain complete control over data residency.
Dedicated instances in your own AWS, Azure, or GCP Virtual Private Cloud. Combines cloud scalability with network isolation and your existing cloud security policies.
Fully managed multi-tenant platform with 99.9% uptime SLA. Automatic updates, scaling, and monitoring — so your team focuses on engineering, not infrastructure.
Integrate CorrosionAI into your workflows, applications, and data pipelines with a modern, well-documented API and native SDKs. Built by engineers, for engineers.
Comprehensive RESTful API with full OpenAPI 3.0 specification. Interactive Swagger documentation, request/response examples, and sandbox environment for rapid development.
Official SDKs for Python, JavaScript/TypeScript, and .NET. Type-safe, well-documented, and published on PyPI, npm, and NuGet respectively. Community libraries for Go and Rust.
Subscribe to real-time events — new predictions, alert triggers, threshold breaches, model retraining completions — via webhooks or Kafka/MQTT streaming for event-driven architectures.
Jumpstart integration with ready-made templates for SAP PM, IBM Maximo, Power BI, Tableau, and common EAM/CMMS platforms. Reduce integration effort from weeks to days.
Schedule a personalized demo with our engineering team. See how CorrosionAI integrates with your systems and delivers measurable results from day one.
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